GreyconMill is an advanced Manufacturing Execution System (MES) tailored to the specific needs of roll-based production industries including Paper & Pulp, Plastic Film, Nonwoven and Metals. Its extensive features provide seamless operations, real-time insights, and enhanced decision-making capabilities. Below, we explore the key features that make GreyconMill an indispensable tool for manufacturers.

Trim Optimisation

GreyconMill integrates seamlessly with Greycon’s Advanced Planning and Scheduling tool, opt-Studio, and the leading Trim Optimisation solution, X-Trim, offering out-of-the-box compatibility for streamlined operations. Its hot trim functionality and on-demand retrimming capabilities enable real-time adjustments to production plans, helping manufacturers adapt to production events on the fly, minimise waste, and maximise output. By aligning production schedules with advanced optimisation tools, GreyconMill enhances efficiency and reduces material waste without compromising quality or productivity.

Bill of Materials (BoM) & Raw Material Tracking

Effective raw material management is a cornerstone of lean manufacturing, and GreyconMill excels in this area with its robust Bill of Materials (BoM) tracking. The system associates BoM with production orders, enabling real-time monitoring of raw material consumption. This precise tracking ensures accurate inventory updates and eliminates the risk of stock discrepancies. Manufacturers gain full visibility into material usage, helping them maintain control over costs and inventory levels.

Quality Management

GreyconMill offers comprehensive quality management tools that ensure products meet rigorous standards. The system allows manufacturers to manage and store quality patterns efficiently while associating quality profiles with laboratory test targets. Its advanced genealogy features enable true parent-to-child roll tracking, incorporating lab test results and defect inheritance for complete traceability. Statistical Process Control (SPC) provides real-time monitoring of quality metrics, while advanced analytics help correlate quality issues to process parameters, enabling swift resolution of root causes. GreyconMill also tracks each roll’s location, quality, and status in detail, offering unparalleled transparency. This holistic approach to quality management minimises defects and strengthens customer confidence in the final product.

Integration & Logistics

Seamless integration with logistics and process control systems is another standout feature of GreyconMill. The system supports handheld devices for on-the-go updates and monitoring, providing ultimate flexibility. It facilitates label printing and integrates with barcodes, RFID, and other tracking technologies, enabling manufacturers to streamline inventory and shipment processes. GreyconMill generates detailed production and quality histories, creates pick lists, manages loads, and forwards shipment and invoicing data to ERP and finished goods warehouses. Additionally, it integrates with process control systems to send work instructions and receive real-time production updates, ensuring synchronised operations and enhanced traceability across the supply chain.

Machine Monitoring & Maintenance

Ensuring optimal machine performance is critical for maintaining production efficiency, and GreyconMill provides advanced monitoring tools to achieve this goal. The system records and monitors machine stoppages, including their causes, to help identify bottlenecks and support maintenance efforts. Remotely accessible reports provide insights into Overall Equipment Effectiveness (OEE) and other essential Key Performance Indicators (KPIs). With these capabilities, GreyconMill enables predictive maintenance, reducing downtime and ensuring smooth production operations.

Permissions & Accountability

To enhance operational security and accountability, GreyconMill includes granular permission settings. Manufacturers can assign specific permissions to individuals, ensuring that only authorised personnel can access critical operations. This feature not only promotes transparency but also mitigates risks associated with unauthorised changes or errors, fostering a culture of responsibility within the organisation.

Conclusion

GreyconMill is a comprehensive solution for modern manufacturers, offering a powerful set of features that optimise operations, maintain high-quality standards, and ensure complete traceability. From its industry-leading trim optimisation capabilities and advanced quality management tools to its seamless integration and machine monitoring functionalities, GreyconMill equips manufacturers with the tools they need to thrive in today’s competitive market.

Whether you’re seeking greater efficiency, improved workflows, or enhanced product quality, GreyconMill is the ideal MES solution for roll-based industries.